Foto: robomotion imitate...we innovate" ® "We don't imitate...we in-novate" we innovate" "We don't imitate...we innovate"® "We don't imitate...we innova-te" "We don't imitate...we innovate"® "We don't imitate...we innovate"® "We don't imita-te... innovate" "We don't imitate...we don't "We don't imitate...we innovate"® "We don't imitate...we imitate..."We don't imitate...we we we innovate" "We don't imitate...we innovate"® "We don't imitate...we innovate""in-novate" www.sun-products.de don't imitate...innovate"® "We don't imitate...we innovate"® "We imitate...we "We don't innovate" imitate...we We don't imitate...we innovate"® "We don't imitate...we innovate"® "We don't imitate...we innovate" "We don't imitate...we innovate"® "We don't imitate...we innovate"don't we innovate" "We don't imitate...we innovate"® "We don't imitate...we innovate"® "We don't imitate...innova-te" "We don't imitate...we innovate"® "We don't imitate...we innovate"® "We imita-te... ®cantly and to mini-mize dysfunctions. imitate...we innovate"In turn, the flexibility "We don't ® of production con-cerning imitate...we innovate""We don't imitate...imitate...we innovate" "We don't imitate...we innovate"® "We don't imitate...we innovate"® "We don't in-novate" the variety we don't imitate...innovate"® "We don't imitate...we ® "We "we innovate" of products was to "We don't be increased. 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Blockings in don't imitate...® "We imitate...we innovate"don't innovate"® "We imitate...we "We don't in-novate" the material stream that often took place with the mechanic feeding are now problems of the past. Moreover, the robots achieve a much higher quality of insertion due to an upstream camera frame and image evaluation. That way, we innovate" the grippers are able to only pick don't imitate...salamis with the proper measure-ments innovate"® "We don't imitate...we "We we innovate" imitate...we innovate" "We don't imitate...we innovate"® "We don't imitate...we innovate"innova-te" innova-te" Wir danken allen Kunden für die Treue und wünschen ein don't imitate...gutes we innovate"neues innovate"Jahr ® "We we 2014! imitate..."We don't we innovate" imita-te... and let pass those that are too big or too small. The robots’ precise placements of the saus-ages don't innovate"® "We imitate...we innovate"® "We don't imitate...we "We don't in-novate" causes that there are hardly any products lying on the sealing seam so that the portion of good parts increases significantly. The changeover from mechanic ope-ration don't imitate...we innovate"® "We imitate...innovate"® "We don't imitate...we innovate" "We don't imitate...we we innovate" "We don't imitate...we innovate"® "We don't imitate...we innovate"® "We don't imitate...innova-te" imita-te... to the flexible robot solution enables a switch from one product to another by just a push of a but-ton. ® "We imitate...we innovate"innovate"® "We don't don't imitate...we "We in-novate" It is only the packaging ma-chine that needs to be converted to the new format. The automatic charge of packaging machines is a core competency of the engin-eers don't we innovate"® "We don't imitate...innovate"® "We imitate...we innovate" "We don't imitate...we we innovate" "We don't imitate...we innovate"® "We don't imitate...we innovate"® "We don't imitate...innova-te" imita-te... of robomotion. Especially the we innovate""We don't imitate...we innovate"® don't imitate..."We imita-te... right feeding of products and the planning of the material flow are of utmost importance in this regard. Before the BiFis arrive at the sealing machine, they pass a con-trol we innovate"don't imitate...innovate"® "We don't imitate...we We SPM * Sun Products Vertriebs GmbH Parkstraße 21 76131 Karlsruhe Tel.: 0721-62811-0 Fax: 0721-62811-28 don't in-novate" unit, called “robo Control”, designed by robomotion. This unit one more time checks for all relevant quality features that could possibly be criticized by cus-tomers, for example black spots on the sausages from the smo-king process. But the inspection goes further. The sensors at the innovate"robo Control unit are able to iden-dass we don't imitate...innovate"® "We imitate...we don't robo Control prüft die Produkte und die Siegelnähte in der Packung robo Control checks products and sealing seams of the packaging praktisch keine Produkte mehr auf den Siegelnähten liegen, wodurch sich der Anteil an Guttei-len signifikant erhöht. Mit der Um-stellung von der mechanischen auf die flexible Roboterlösung wurde eine Umstellung auf ein neues Pro-dukt mittels Knopfdruck möglich. Lediglich die Verpackungsmaschi-ne ist auf das neue Format umzu-stellen. Das automatische Beschi-cken von Verpackungsmaschinen ist dabei eine Kernkompetenz der Robomotion-Ingenieure. Hier spiel-ten vor allem die richtige Produkt-zuführung und die Planung der Ma-terialflüsse eine wesentliche Rolle. Bevor die auf der Tiefziehfolie liegenden BiFis in die Versiege-lungsmaschine gelangen, passie-ren sie eine neu entwickelte Kon-trolleinheit, die „robo Control“. Sie überprüft alle kritischen Qualitäts-merkmale, die Kunden als Mängel ansehen könnten. Dazu zählen z. B. schwarze Flecken, die sich aufgrund des Räucherprozesses auf den Würstchen absetzen. Mit seinen Sensoren kontrolliert robo Control zudem, ob die Siegelnaht Verunreinigungen aufweist. Selbst ein für das menschliche Auge durchsichtiger Wurstdarm bleibt dabei nicht unentdeckt. Damit überprüft die Kontrolleinheit nicht nur die Produkte selbst, sondern auch die zu erwartende Qualität der versiegelten Packung. Das erfolgte. Aufgrund der guten Er-fahrungen mit der Roboterlösung entschied sich das Management von Schafft 2010 zu einer weiteren Modernisierung einer bestehenden Verpackungsstraße, welche mit mechanischer Automation verse-hen war. Kern war hier die Zahl der Kundenreklamationen signifikant zu senken und Störungen der Pro-duktion zu minimieren. Auch die Flexibilität der Produktion hinsicht-lich Produktvielfalt sollte gesteigert werden. Die Umrüstzeiten sollten dabei bei den reinen Werkzeug-wechselzeiten für die Tiefziehma-schine bleiben. Vorteile durch Automation Die 2006 erfolgte Umstellung auf Roboterbeschickung der Tiefzieh- und Versiegelungsanlage bringt viele Vorteile. Kam es früher bei der mechanischen Beschickung mit Produkten immer wieder zu Staus im Materialstrom, gehören diese Probleme heute der Vergangenheit an. Zudem erzielen die Roboter dank vorgeschalteter Kameraer-fassung und Bildauswertung eine deutlich höhere Einlegequalität. So greifen sie nur Salamis mit den richtigen Abmessungen vom Zu-fuhrband, während sie zu kleine oder zu große Produkte zur Aus-schleusung durchlassen. 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